HAL LUH / Ka-226: News and Discussions

IMG7455


Russian Helicopters plant in Ulan Ude gears up to manufacture Ka-226Ts for India
Russia will showcase two of its helicopters to Prime Minister Narendra Modi at the Eastern Economic Forum (EEF) at Vladivostok in Russia where he will also hold the annual bilateral summit with Russian President Vladimir Putin.

“A prototype of the Kamov Ka-226T will be showcased to the Indian Prime Minister. It was built by the Kamov Design Bureau in Moscow. One Mi-171A2 passenger helicopter built here for an Indian private helicopter company will also be showcased,” Sergei Solomin, First Deputy Managing Director of the Russian Helicopters (RH) manufacturing plant at Ulan Ude, told a small group of visiting international journalists. The K2-226Ts for India would be manufactured here.

In anticipation of the final contract with India, the plant had started setting up a manufacturing line and the first Ka-226T was expected to be ready by end 2020. For Mi series of helicopters it typically took nine months from the contract to the first helicopter and then four months, Mr. Solomin said.

“We will deliver 60 helicopters directly from here and supply kits for 140 more, which will be assembled in India,” he stated.

It’s pink
There is colour coding for the parts of various helicopters manufactured here and for the Ka-226T, it is pink that stood out distinctly on one side of a huge hall where work is under way as one walked around.

For the manufacture, aluminium with special additives would be used, Mr. Solomin said. “Its a special alloy.”

Spread over 275 hectares, including the tarmac and a 3000m runway, the Ulan Ude plant was set up in 1939. It currently produces Mi-8, Mi-171E and Mi-171A2 helicopters. It manufactured 76 helicopters last year and a major expansion is on.

Leonid Belykh, director general of the plant, said the overall investment in the plant in the last five years was over 8bn roubles and in the next five years they planned to invest over 10bn roubles. “We plan to increase the head count like engineers and designers. But it wont be much as we do a lot of automation,” he stated.

Both the officials remained non-committal on the time frame for the manufacture for India as the deal is yet to be signed. “It will be determined by the contract itself,” Mr. Belykh said, adding that as part of setting up a manufacturing line, they were working on tooling, assembly of spare parts and components.

The Mi-171A2 was built for Global Vectra Helicorp Limited and was awaiting certification from Indian authorities before it could be delivered, but had been delayed. “We expect the certification by September,” Mr. Belykh said.

While the Ka-226T is an India-specific variant, the Ka-226 is flown by the Russian border security and coast guard that come under the Federal Security Service (FSB) and are manufactured in Kumertau.

Asked as to why Ulan Ude was chosen to manufacture the Ka-226T, Mr. Solomin said it was to meet the specific Indian requirements – design and manufacturing processes should be digitised. The entire manufacturing would be through 3D modelling and there would be no paper drawings, he explained.

While most of the helicopters will be built within the Ulan Ude plant by RH and subsidiary companies, some parts will be manufactured at RH facilities elsewhere. For instance, the blades, rotor hub and few other components will come from Kumertau plant, while the gear box will be built at the plant in Perm. The helicopter will be powered by French Safran engines.

“Everything is ready”
Speaking about the deal at the MAKS air show, Viktor N Kladov, Director of International cooperation, Rostec state corporation, said “everything is ready” and the two leaders would give it a push towards conclusion. “Major push will be made. Both technical and commercial talks are already finished. Quite obviously, this will be discussed at Vladivostok,” he added.

In 2015, India and Russia concluded an Inter-Governmental Agreement (IGA) for at least 200 Ka-226T helicopters, estimated to cost over $1 billion. The Ka-226T is meant to replace the ageing and obsolete Cheetah and Chetak fleets of the Indian Army and Air Force. It has a service ceiling of 6500m making it fit to operate in the high altitude Siachen glacier.

The helicopters will be manufactured in India by a joint venture between Hindustan Aeronautics Limited (HAL) and RH. To meet the localisation requirements as part of the deal, RH signed Memoranda of Understanding with five Indian companies at Aero India in February last, covering assemblies such as fuselage, blades, radio station and landing gear. More such agreements would be done in future, officials added.

(The writer is at MAKS 2019 air show on the invitation of the Russian government)

Really?? ... But isnt the pointy end of the wire cutter should be forward at an angle ? . Here on the LUH it is 90deg from the base
Yes
 
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Russian Helicopters plant in Ulan Ude gears up to manufacture Ka-226Ts for India
Russia will showcase two of its helicopters to Prime Minister Narendra Modi at the Eastern Economic Forum (EEF) at Vladivostok in Russia where he will also hold the annual bilateral summit with Russian President Vladimir Putin.

“A prototype of the Kamov Ka-226T will be showcased to the Indian Prime Minister. It was built by the Kamov Design Bureau in Moscow. One Mi-171A2 passenger helicopter built here for an Indian private helicopter company will also be showcased,” Sergei Solomin, First Deputy Managing Director of the Russian Helicopters (RH) manufacturing plant at Ulan Ude, told a small group of visiting international journalists. The K2-226Ts for India would be manufactured here.

In anticipation of the final contract with India, the plant had started setting up a manufacturing line and the first Ka-226T was expected to be ready by end 2020. For Mi series of helicopters it typically took nine months from the contract to the first helicopter and then four months, Mr. Solomin said.

“We will deliver 60 helicopters directly from here and supply kits for 140 more, which will be assembled in India,” he stated.

It’s pink
There is colour coding for the parts of various helicopters manufactured here and for the Ka-226T, it is pink that stood out distinctly on one side of a huge hall where work is under way as one walked around.

For the manufacture, aluminium with special additives would be used, Mr. Solomin said. “Its a special alloy.”

Spread over 275 hectares, including the tarmac and a 3000m runway, the Ulan Ude plant was set up in 1939. It currently produces Mi-8, Mi-171E and Mi-171A2 helicopters. It manufactured 76 helicopters last year and a major expansion is on.

Leonid Belykh, director general of the plant, said the overall investment in the plant in the last five years was over 8bn roubles and in the next five years they planned to invest over 10bn roubles. “We plan to increase the head count like engineers and designers. But it wont be much as we do a lot of automation,” he stated.

Both the officials remained non-committal on the time frame for the manufacture for India as the deal is yet to be signed. “It will be determined by the contract itself,” Mr. Belykh said, adding that as part of setting up a manufacturing line, they were working on tooling, assembly of spare parts and components.

The Mi-171A2 was built for Global Vectra Helicorp Limited and was awaiting certification from Indian authorities before it could be delivered, but had been delayed. “We expect the certification by September,” Mr. Belykh said.

While the Ka-226T is an India-specific variant, the Ka-226 is flown by the Russian border security and coast guard that come under the Federal Security Service (FSB) and are manufactured in Kumertau.

Asked as to why Ulan Ude was chosen to manufacture the Ka-226T, Mr. Solomin said it was to meet the specific Indian requirements – design and manufacturing processes should be digitised. The entire manufacturing would be through 3D modelling and there would be no paper drawings, he explained.

While most of the helicopters will be built within the Ulan Ude plant by RH and subsidiary companies, some parts will be manufactured at RH facilities elsewhere. For instance, the blades, rotor hub and few other components will come from Kumertau plant, while the gear box will be built at the plant in Perm. The helicopter will be powered by French Safran engines.

“Everything is ready”
Speaking about the deal at the MAKS air show, Viktor N Kladov, Director of International cooperation, Rostec state corporation, said “everything is ready” and the two leaders would give it a push towards conclusion. “Major push will be made. Both technical and commercial talks are already finished. Quite obviously, this will be discussed at Vladivostok,” he added.

In 2015, India and Russia concluded an Inter-Governmental Agreement (IGA) for at least 200 Ka-226T helicopters, estimated to cost over $1 billion. The Ka-226T is meant to replace the ageing and obsolete Cheetah and Chetak fleets of the Indian Army and Air Force. It has a service ceiling of 6500m making it fit to operate in the high altitude Siachen glacier.

The helicopters will be manufactured in India by a joint venture between Hindustan Aeronautics Limited (HAL) and RH. To meet the localisation requirements as part of the deal, RH signed Memoranda of Understanding with five Indian companies at Aero India in February last, covering assemblies such as fuselage, blades, radio station and landing gear. More such agreements would be done in future, officials added.

(The writer is at MAKS 2019 air show on the invitation of the Russian government)

Yes
No, no, no.......

HAL get IOC asap on LUH
 
If diplomatic compulsion is there, still there are options. Buy things which do not hurt prospects of our domestic products.

Maybe buy some 100 Mi17 inplace. Options are there.
Love for imports and insecurities about our own capabilities will lead to this even in future
 
If MWF today is ready, will you still buy Gripen or F21 (if we have already bought 126 Rafale, 272 Su30MKI and 110 Mig29UPG/M2000I) ?

Bad analogy. We are not buying Gripen/F-16 because we are going for MWF already.

And Ka-226T and LUH are not competitive. The Ka-226T is twin engined and will be used over mountains while LUH has only 1 engine and will be used over plains.

The Ka-226T is a bigger and heavier helicopter, so it's more useful over mountains. Particularly its modular design which allows the addition of different cabins for different roles. Ka-226T can also carry twice the payload as the LUH and also has more range.

The rear door also is a huge advantage over a side door. So you get much more space to work with.
3cf20c76b9fabe5039173ce089ded397_900.jpg


to-replace-ageing-cheetah-fleet.jpg


Especially over mountains where space may be a premium. So it's easier for the crew to operate in dangerous areas where the LUH with its long tail cannot. This gives more advantage than even the Chinook does. The coaxial rotors also offer more stability and is much easier to fly, which is very useful in the changing wind conditions over mountains.

It's actually the LUH that's in danger, not the other way round. But of course HAL has been successful with helicopters, so there won't be a problem as such. The order will be shared between Ka-226T and LUH.

The only reason IAF/IA have agreed to induct LUH is because it's Indian and cheap. Or else they would have gone for Ka-226T for the whole requirement.

Overall there's no competition. It's like two different classes of helicopters.
 
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Such deals are more of diplomatic compulsions rather than needs

No. Actually the initial plan was for Reliance to build all 200, but the Russians rejected it because GoI wouldn't nominate Reliance.

But the govt couldn't nominate Reliance because they can only legally nominate DPSUs. Later, the govt changed the rules to allow nominating private companies also. But by then, HAL bagged the contract instead.

So the plan to split the light helicopter requirement between HAL and a private company failed. Or else it would have given us two separate manufacturers.

The previous post explains some of the differences between Ka-226T and LUH.
 
No. Actually the initial plan was for Reliance to build all 200, but the Russians rejected it because GoI wouldn't nominate Reliance.

But the govt couldn't nominate Reliance because they can only legally nominate DPSUs. Later, the govt changed the rules to allow nominating private companies also. But by then, HAL bagged the contract instead.

So the plan to split the light helicopter requirement between HAL and a private company failed. Or else it would have given us two separate manufacturers.

The previous post explains some of the differences between Ka-226T and LUH.
So Ka226T will be completely manufactured in Russia? We will get nothing in terms of experience or tech from this deal?
 
So Ka226T will be completely manufactured in Russia? We will get nothing in terms of experience or tech from this deal?
There is not much experience to be gained there. You have a defence PSU that can make pretty much everything related to rotary crafts except the engines. You are not gaining that through KA226. So it's pointless and expensive to make it in India.
 
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Bad analogy. We are not buying Gripen/F-16 because we are going for MWF already.

And Ka-226T and LUH are not competitive. The Ka-226T is twin engined and will be used over mountains while LUH has only 1 engine and will be used over plains.

The Ka-226T is a bigger and heavier helicopter, so it's more useful over mountains. Particularly its modular design which allows the addition of different cabins for different roles. Ka-226T can also carry twice the payload as the LUH and also has more range.

The rear door also is a huge advantage over a side door. So you get much more space to work with.
3cf20c76b9fabe5039173ce089ded397_900.jpg


to-replace-ageing-cheetah-fleet.jpg


Especially over mountains where space may be a premium. So it's easier for the crew to operate in dangerous areas where the LUH with its long tail cannot. This gives more advantage than even the Chinook does. The coaxial rotors also offer more stability and is much easier to fly, which is very useful in the changing wind conditions over mountains.

It's actually the LUH that's in danger, not the other way round. But of course HAL has been successful with helicopters, so there won't be a problem as such. The order will be shared between Ka-226T and LUH.

The only reason IAF/IA have agreed to induct LUH is because it's Indian and cheap. Or else they would have gone for Ka-226T for the whole requirement.

Overall there's no competition. It's like two different classes of helicopters.

We have got dhruv in that role?
 
There is not much experience to be gained there. You have a defence PSU that can make pretty much everything related to rotary crafts except the engines. You are not gaining that through KA226. So it's pointless and expensive to make it in India.
Co-axial rotors ? We don't make those & they seem to have a lot of advantages. HAL is already testing helo engines and they can design/make the rest of the helicopter parts themselves. If we get the know-how of co-axial rotors, I'd consider this a successful deal.
 
Co-axial rotors ? We don't make those & they seem to have a lot of advantages. HAL is already testing helo engines and they can design/make the rest of the helicopter parts themselves. If we get the know-how of co-axial rotors, I'd consider this a successful deal.
I don't think we need a production line to learn that. I think I had read a coax rotor paper by povai prof when I was in undergrad.
 
I don't think we need a production line to learn that.
I am not asking for a production line. Just the know-how would do. As long as we can use this in future projects, I am alright with it.
I think I had read a coax rotor paper by povai prof when I was in undergrad.
When was this ? Must be a long time back. Yet we don't see any physical system built. Could you find that paper again ?
 
I am not asking for a production line. Just the know-how would do. As long as we can use this in future projects, I am alright with it.

When was this ? Must be a long time back. Yet we don't see any physical system built. Could you find that paper again ?
Will send you if I can find it.
 
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